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Hot Cold Chamber

Hot Cold Chamber

Hot cold chamber is a highly specialized environmental simulation equipment that plays a key role in modern industrial production, scientific research and product quality control. It accurately simulates the rapid temperature changes that products may encounter during use, helping companies and research institutions assess the performance, reliability and durability of products to ensure stable operation under a variety of extreme conditions.

Product Introduction
Products Description

 

Structure: Box: The box of the hot cold chamber is its core structure, usually composed of a shell, an inner liner and a insulation layer. The shell is generally made of high-quality cold-rolled steel plate, and the surface is sprayed with plastic treatment, which has good rust prevention and beautiful performance. The inner liner is mostly made of stainless steel, which is not only corrosion-resistant, but also easy to clean, and can ensure the purity of the internal environment of the test chamber.
The insulation layer is a key part of the box, it is located between the shell and the inner tank, usually with high-performance polyurethane foam or glass fiber wool insulation materials. These materials have extremely low thermal conductivity, which can effectively reduce the heat transfer inside and outside the box, ensuring that the test chamber can maintain good temperature stability at both high and low temperatures, while reducing energy consumption.
Zone design: The inside of the test chamber is mainly divided into a high temperature zone and a low temperature zone, which are connected through a specially designed conversion chamber or conversion device. The high temperature zone is equipped with an efficient heating system, including heating wires, heating tubes and other heating elements, which are evenly distributed in the high temperature zone to ensure the uniformity of temperature. The low temperature area is equipped with advanced refrigeration system, generally using cascade refrigeration technology, through the cooperative work of compressor, evaporator, condenser and other components, to achieve the rapid establishment and stable maintenance of low temperature environment.
In the high temperature and low temperature areas, there are reasonable air duct systems. The design of the air duct fully considers the flow characteristics of the air, and the hot air or cold air is circulated in their respective areas through the fan to ensure that the temperature is evenly distributed throughout the region. At the same time, the air duct system is also connected to the conversion chamber so that the air flow can be quickly and smoothly introduced into the conversion chamber during the temperature conversion process to achieve temperature impact on the sample.
Sample holder and fixture: In order to adapt to different types and sizes of test samples, Hot cold chamber is equipped with adjustable sample holder and a variety of fixtures. The sample holder is usually made of materials with good thermal conductivity, such as aluminum alloy, to ensure that the sample can quickly follow changes in the ambient temperature. The fixture is designed according to the shape and characteristics of the sample, which can firmly fix the sample, prevent the sample displacement or shaking caused by temperature changes during the test process, and ensure the accuracy of the test results.

Hot cold chamber

Performance characteristics

 

The Hot cold chamber has excellent temperature uniformity in both high and low temperature zones. A well-designed air duct system, the proper layout of heating and cooling elements, and advanced air circulation technology ensure uniform temperature distribution throughout the test area. The temperature deviation measured at each position is very small and can generally be controlled within ±2 ° C, which is very important for uniform temperature shock testing on the entire sample surface to avoid test errors caused by local temperature differences.
In order to ensure the safety of the test process, the test chamber is equipped with perfect safety protection measures. The first is the overtemperature protection function, when the temperature in the box exceeds the set safety range, the control system will automatically cut off the heating or cooling power supply, and issue an alarm signal to prevent the test sample or equipment itself from being damaged due to too high or too low temperature. Secondly, it has leakage protection function, which can effectively avoid safety accidents caused by electrical faults. In addition, the test box is also equipped with a door lock protection device to prevent the opening of the box door due to misoperation during the test, affecting the test results or causing injury to the operator. At the same time, the equipment also has fault diagnosis and display functions, when there are other abnormal conditions, can prompt the operator to carry out maintenance.

Application field

 

In the electronics industry,Hot cold chambers are widely used to test various electronic components, such as chips, transistors, capacitors, resistors, etc. By conducting temperature shock tests on these components, it is possible to test their electrical performance, thermal stability and reliability at different temperature environments. For example, after multiple temperature shocks, the chip may have problems such as poor internal circuit connection and parameter drift, which can be found by testing the electrical performance of the chip before and after the test, thus helping the chip manufacturer to improve the production process and improve product quality. For the whole electronic equipment, such as mobile phones, tablets, laptops, servers, etc., Hot cold chamber is also an essential quality inspection link. In actual use, these devices may encounter situations such as entering a warm indoor environment from a cold outdoor environment, or suddenly encountering a low temperature environment after a long period of operation in a high temperature environment. Through the cold and thermal shock test, these extreme temperature change scenarios can be simulated to detect the start-up performance, operating stability, display effect, battery performance and other changes of the equipment under temperature shock, so as to ensure that the product can be used normally under different climate conditions around the world.
Automotive parts in the development and production process need to withstand a variety of complex environmental conditions, of which temperature change is an important factor. The Hot cold chamber can be used to test the performance of automotive engine, transmission, brake system, electronic control unit (ECU), sensors and other components. For example, when the engine starts in the cold winter, it needs to transition from the low temperature environment to the high temperature operation state in a short time, and the starting performance, fuel economy and emission performance of the engine in this temperature change process can be evaluated through the hot cold chamber. For automotive electronic components, such as sensors and ECUs, temperature shock testing can detect their signal accuracy, response speed and reliability at different temperatures, ensuring the safe driving of the car in various weather conditions.

Product parameter

 

Product name

Two box type temperature impact test box

Product model

BT-2TS100

BT-2TS180

BT-2TS300

BT-2TS1000

Nominal volume

Unit/L

100

180

300

1000

Inner size

Width × depth × height (mm)

500×500×400

600×600×500

700×700×600

1000×1000×1000

External size

Width × depth × height (mm)

1020×1200×1850

1200×1500×1900

1350×1600×1980

2450×1800×1980

Basket size

Width × depth × height (mm)

350×350×250

450×450×350

550×550×450

800×800×800

Operating mode

A.vertical basket B. horizontal basket type

Performance

index

temperature range

A,-75℃~200℃ B,-90℃~200℃ C,-120℃~200℃

Impact range

A,-55℃~160℃ B,-75℃~160℃ C,-85℃~160℃

Temperature fluctuation

±0.5℃

Temperature uniformity

≤±2.0℃

Temperature deviation

≤±2.0℃

heating rate

RT~+200℃,≤40Min

Cooling rate

A,+25℃~-75℃,≤60Min;B,+25℃~-90℃,≤80Min;C,+25℃~-90℃,≤100Min;

Temperature conversion time

≤15s

Temperature recovery time

≤5Min

Exposure conditions

High temperature exposure 30Mins; Low temperature exposure 30Mins

Refrigeration method

Compressor refrigeration

Cooling method

Air-cooled/water-cooled

Main components

Control System

Siemens programmable controller + touch screen + independent development program

Heating system

Fully independent system, high efficiency stainless steel finned tube heater

Cooling System

Importer-type scroll compressor

Circulatory system

Temperature and low noise motor, stainless steel centrifugal impeller

Main materials

Carton material

High-quality carbon steel plate, phosphating electrostatic spray treatment

Inner box material

International standard SUS304# stainless steel mirror treatment

Insulation material

Hard flame retardant polyurethane foam

Sealing material

High and low temperature environment-friendly silicone rubber seal

voltage

380±10% VAC,50Hz;3L+N+G

Communication Interface

RS232 communication interface, USB data interface

Standard configuration

1 sample holder, 1 test lead hole, 1 silicone plug

Optional accessories

Recorder, Remote Control Software, Insulated Sample Holder, Split Manipulator, Dry Air Purge

safety devices

Leakage, short circuit, motor overheating, heater overheating, humidification, water shortage, compressor overpressure, overload, multiple overtemperature protection

Environmental requirements

Ambient temperature: 5 ~ 35 °C, relative humidity: ≤ 85% RH, no strong vibration, electromagnetic radiation, dust and corrosive substances around;

Water supply temperature: ≤ 30 °C, water pressure: 0.1 ~ 0.3MPa, water quality meets industrial water standards;

 

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