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Thermal Shock Environmental Chambers

Thermal Shock Environmental Chambers

Thermal shock environment chamber is a kind of test device specially used to simulate extreme temperature change conditions, which plays a vital role in modern industry and scientific research. In particular, the test chamber is capable of conducting reliability tests for products or materials, simulating the sudden temperature changes that products may encounter in actual use by rapidly alternating high and low temperature environments. In modern industrial production, the thermal shock environmental chamber can help enterprises test the quality and reliability of products to ensure that products can still operate normally in a variety of harsh environments. For example, in the fields of electronics, automotive, aerospace and so on, products often need to work under different temperature conditions, and the thermal shock environmental chamber can strictly test these products to find potential quality problems in advance, thereby improving the market competitiveness of products. In scientific research, thermal shock environment chamber also plays an important role.

Product Introduction
Products Description

 

The thermal shock environmental chamber is also known as the two-chamber test chamber, and its core function is its ability to achieve rapid and drastic temperature changes. It can switch the temperature in the box from an extremely high value to an extremely low value, or vice versa, in a very short time. The speed of this temperature change is amazing, for example, the temperature can be completed in just a few minutes from +150°C to -65°C. This rapid temperature shock capability is of great significance for revealing potential problems under extreme temperature changes that products may encounter in actual use. In the electronics industry, smart phones, computer chips and other electronic components may fail due to sharp changes in ambient temperature during use. The thermal shock environmental chamber can accurately simulate the situation from cold outdoors to warm indoors, or the equipment suddenly encounters a low temperature environment after running hot for a long time. This helps engineers detect whether the chip solder joints will be loosened due to thermal expansion and contraction, and whether the performance of electronic components will be deviated under temperature shocks.In the thermal shock environment chamber, key components such as high greenhouse, low greenhouse, control system and sensor work together to complete the temperature shock test.

 

thermal shock environmental test chambers

Function and advantage


Safe and reliable design concept
The design of the thermal shock environmental chamber has fully considered the safety factors. It has multiple safety protection mechanisms, such as over-temperature protection, leakage protection, overload protection and so on. In the event of an abnormal situation, these protection measures are quickly activated to ensure the safety of equipment and operators. During the long testing process, even if unattended, users do not need to worry about security issues. In addition, the test chamber has a robust construction and uses high-quality materials that can withstand frequent temperature shocks and long-term use. Its sealing performance is good, to prevent heat leakage and external environment interference to the internal temperature, to ensure the stability and reliability of the test environment.

Fast simulation of extreme temperature changes
The thermal shock environmental chamber can realize the rapid switch from extremely low temperature to high temperature in a short time, simulating the extreme temperature changes that the product may encounter in actual use. For example, the two-box cold and thermal shock chamber can realize the rapid conversion from high temperature to low temperature or low temperature to high temperature in a short time, and the conversion time is usually less than 10 seconds; The conversion time of the three-box cold and thermal shock chamber is also less than 3 seconds. This rapid temperature change capability provides an efficient means for product development and quality inspection.
Test product tolerance
Through the test of thermal shock environmental chamber, the product can be effectively tested in the rapidly changing temperature environment. For example, in the electronics industry, the thermal shock environmental chamber can detect the performance stability, welding reliability and electrical performance of electronic products when the temperature changes rapidly; In the automotive industry, thermal shock environmental chambers can evaluate the temperature resistance of automotive components, sealing properties, and the strength and durability of materials; In the aerospace industry, thermal shock environmental chambers can carry out temperature shock tests on aircraft components, spacecraft materials and instruments, etc., to verify their reliability and stability in harsh temperature environments.
Shorten temperature recovery time
The thermal shock environment chamber has a short temperature recovery time, which can quickly recover to the set temperature state after the temperature change, and improve the test efficiency. For example, according to relevant data, the temperature recovery time of the advanced thermal shock environmental chamber can be controlled within a few minutes. This is mainly due to its rational structural design, efficient heating and cooling systems and precise control systems. Reasonable air duct design can make the air circulate in the box quickly and evenly, reduce the temperature gradient, and thus shorten the temperature recovery time. High-quality insulation materials can reduce the heat exchange between the test chamber and the outside environment, and keep the temperature in the box stable. Sufficient heating power and cooling power can quickly restore the temperature, and the advanced control system can quickly and accurately adjust the heating or cooling power according to the sensor feedback information, so that the temperature in the box can be restored to the set value as soon as possible.

Application field

 

Electronics Industry
Thermal shock testing is carried out on electronic components such as integrated circuits, chips, and circuit boards in the electronics industry. This testing aims to evaluate their performance and reliability in an environment with rapid temperature changes. By doing so, it is possible to enhance the quality and service life of electronic products and reduce failures caused by temperature issues.
Automobile Industry
In the automobile industry, thermal shock testing is used to assess the performance of automotive engine components, electronic control systems, sensors, and more in different temperature environments. For instance, it simulates the rapid heating of a car after starting in cold winter and the temperature changes when driving at high temperatures in hot summer. This ensures that various parts of the car operate steadily under complex temperature conditions.
Aerospace Field
For aerospace equipment, ranging from the outer shell materials of spacecraft to the internal electronic control systems, stability in extreme temperature environments is essential. The thermal shock environmental chamber can simulate the extreme cold of space and the high temperatures experienced during re-entry of a vehicle. This guarantees that these expensive and safety-critical devices do not fail when exposed to temperature shocks.
Materials Science Research
In the development of new materials, researchers need to understand the physical and chemical properties of materials under different temperature shocks. The thermal shock environmental chamber provides them with an ideal test platform. Whether it is a new metal alloy, ceramic material, or polymer composite material, it can undergo temperature shock tests. This provides a basis for material optimization and the development of new applications.

Equipment parameter

Temperature range and accuracy
The thermal shock environment chamber has a wide temperature range, and in general, the temperature range can range from -65 ° C at extremely low temperatures to +200 ° C at high temperatures. Different models and specifications of the test chamber may have some differences, but in general can meet the testing needs of most materials and products.
In terms of temperature accuracy, the thermal shock environmental chamber usually has high accuracy and stability. For example, the temperature display accuracy can reach ±0.1 ° C, the temperature uniformity is within ±2 ° C, and the temperature adjustment accuracy is ±0.5 ° C. This high precision ensures the accuracy and reliability of the test results.
The control system plays a key role in ensuring temperature accuracy. Programmable touch screen controller, easy to operate and easy to learn. Through accurate temperature sensor and advanced control algorithm, the temperature in the test chamber can be monitored and adjusted in real time, so that it is always kept within the set accuracy range.
Rate and time of change
The rate of temperature change between high and low temperature is an important parameter of thermal shock environment chamber. Generally speaking, the heating rate can reach an average of about 5 ° C /min, and the cooling rate is about 1.5 ° C /min. For the two-box impact test chamber, the conversion time of high and low temperature is less than 10 seconds, and the conversion time of the three-box impact test chamber is less than 3 seconds. These rapid temperature changes can simulate the extreme temperature changes that the product may encounter in actual use.
Impact time and number of cycles are also very important. For example, thermal shock tests carry out rapid temperature changes in a specific time, for manual 2 to 3 minutes, automatic less than 30 seconds, and small test pieces less than 10 seconds. Thermal shock tests in common terms are also temperature shock tests. The test can support 200 cycles without stopping, and comes with automatic defrosting function.
The importance of these parameters is that they reflect the performance and reliability of the product under different temperature conditions. Rapid temperature change rates can detect the product's response to temperature shocks, while multiple cycles can simulate the temperature changes the product may encounter over the course of long-term use. Through the precise control and adjustment of these parameters, the quality and performance of the product can be better evaluated, which provides a strong basis for the design and improvement of the product.

Product name

Two box type temperature impact test box

Product model

BT-2TS100

BT-2TS180

BT-2TS300

BT-2TS1000

Nominal volume

Unit/L

100

180

300

1000

Inner size

Width × depth × height (mm)

500×500×400

600×600×500

700×700×600

1000×1000×1000

External size

Width × depth × height (mm)

1020×1200×1850

1200×1500×1900

1350×1600×1980

2450×1800×1980

Basket size

Width × depth × height (mm)

350×350×250

450×450×350

550×550×450

800×800×800

Operating mode

A.vertical basket B. horizontal basket type

Performance

index

temperature range

A,-75℃~200℃ B,-90℃~200℃ C,-120℃~200℃

Impact range

A,-55℃~160℃ B,-75℃~160℃ C,-85℃~160℃

Temperature fluctuation

±0.5℃

Temperature uniformity

≤±2.0℃

Temperature deviation

≤±2.0℃

heating rate

RT~+200℃,≤40Min

Cooling rate

A,+25℃~-75℃,≤60Min;B,+25℃~-90℃,≤80Min;C,+25℃~-90℃,≤100Min;

Temperature conversion time

≤15s

Temperature recovery time

≤5Min

Exposure conditions

High temperature exposure 30Mins; Low temperature exposure 30Mins

Refrigeration method

Compressor refrigeration

Cooling method

Air-cooled/water-cooled

Main components

Control System

Siemens programmable controller + touch screen + independent development program

Heating system

Fully independent system, high efficiency stainless steel finned tube heater

Cooling System

Importer-type scroll compressor

Circulatory system

Temperature and low noise motor, stainless steel centrifugal impeller

Main materials

Carton material

High-quality carbon steel plate, phosphating electrostatic spray treatment

Inner box material

International standard SUS304# stainless steel mirror treatment

Insulation material

Hard flame retardant polyurethane foam

Sealing material

High and low temperature environment-friendly silicone rubber seal

voltage

380±10% VAC,50Hz;3L+N+G

Communication Interface

RS232 communication interface, USB data interface

Standard configuration

1 sample holder, 1 test lead hole, 1 silicone plug

Optional accessories

Recorder, Remote Control Software, Insulated Sample Holder, Split Manipulator, Dry Air Purge

safety devices

Leakage, short circuit, motor overheating, heater overheating, humidification, water shortage, compressor overpressure, overload, multiple overtemperature protection

Environmental requirements

Ambient temperature: 5 ~ 35 °C, relative humidity: ≤ 85% RH, no strong vibration, electromagnetic radiation, dust and corrosive substances around;

Water supply temperature: ≤ 30 °C, water pressure: 0.1 ~ 0.3MPa, water quality meets industrial water standards;

 

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